Elsner Tech Center

Elsner Tech Center

Our finished goods production facility transforms your prototypes into market-ready products. We bridge the critical gap between concept development and mass production, allowing you to refine manufacturing processes without disrupting your revenue-generating production lines.

Contact us at (717) 637-5991 to discuss your production development needs

Comprehensive Process Development

Our facility offers complete manufacturing process refinement:

  • Material Validation: Testing new substrates under production conditions
  • Process Sequencing: Optimizing manufacturing steps for efficiency
  • Quality Standard Development: Establishing inspection criteria and methods
  • Cycle Time Optimization: Refining operations for maximum productivity
  • Tooling Refinement: Adjusting and validating production tooling
  • Operator Procedure Creation: Developing standardized work instructions

This systematic approach creates a production-ready process that transfers seamlessly to your manufacturing environment.

Request a process development proposal for your specific application

Tech Center Capabilities

Our facility houses production-equivalent equipment across multiple technologies:

  • Converting Equipment: Slitting, rewinding, folding, and perforating
  • Material Handling Systems: Feeding, transfer, and accumulation
  • Assembly Operations: Multiple joining and fastening methods
  • Packaging Systems: Primary and secondary packaging options
  • Quality Verification: Inspection and testing equipment
  • Control Systems: Production-identical control platforms

By using actual production equipment rather than laboratory simulations, we develop processes that directly translate to manufacturing environments.

View our Tech Center equipment list and capabilities

The Tech Center Advantage

Using our facility for process development delivers significant benefits:

  • Risk Reduction: Identify and solve challenges before full production commitment
  • Revenue Protection: Keep your production lines running on established products
  • Cost Control: Avoid expensive production line modifications that may need revision
  • Time Savings: Parallel process development accelerates time-to-market
  • Knowledge Transfer: Complete documentation of optimized processes
  • Resource Efficiency: Our technical staff handles development work

These advantages make the Tech Center a valuable resource for both new product launches and existing product improvements.

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Our Process Development Methodology

We follow a structured approach to process development:

  • Initial Assessment: Evaluating product requirements and manufacturing challenges
  • Process Design: Creating preliminary manufacturing methodology
  • Test Production: Small-scale manufacturing trials
  • Process Refinement: Optimizing based on test results
  • Documentation: Developing comprehensive production specifications
  • Knowledge Transfer: Training and implementation support

This systematic methodology creates robust manufacturing processes ready for full-scale implementation.

Learn more about our process development methodology

From Tech Center to Production Floor

We facilitate smooth transition from development to implementation:

  • Detailed Process Documentation: Complete specifications for replication
  • Equipment Configuration Data: Exact settings for production machinery
  • Operator Training Materials: Visual work instructions and training aids
  • Quality Standards: Inspection methods and acceptance criteria
  • Troubleshooting Guides: Solutions for common process variations
  • On-site Support: Technical assistance during implementation

This comprehensive transfer package minimizes startup challenges when implementing new processes.

Request a sample process documentation package

Elsner University

At Elsner University, we transform manufacturing knowledge into practical expertise. Our comprehensive training programs equip your team with skills needed to maximize productivity and quality.

Our hands-on approach combines classroom instruction with practical application on actual production equipment. This real-world training prepares operators, technicians, and engineers to handle daily operations and troubleshooting challenges.

Training programs include:

  • Equipment operation fundamentals
  • Maintenance best practices
  • Process optimization techniques
  • Quality control procedures
  • Setup and changeover efficiency

Our finished goods production facility transforms your prototypes into market-ready products. The Elsner University Tech Center bridges the critical gap between concept development and mass production, allowing you to refine manufacturing processes without disrupting your revenue-generating production lines.

Invest in your team's capabilities through customized training programs that address your specific manufacturing challenges.

Contact us to develop a training program for your production team

Industries Served

Our Tech Center supports process development across many sectors:

  • Medical Products: Nonwoven device assembly and packaging
  • Consumer Goods: Personal care and household products
  • Industrial Products: Technical components and specialty materials
  • Food Packaging: Non-food-contact packaging systems
  • Specialty Papers: Converted paper products and applications
  • Filtration: Air and liquid filtration media processing

Each industry benefits from our specialized knowledge of material handling and converting operations.

Discover our experience in your specific industry

The Prototype-to-Production Challenge

Most manufacturers face a common dilemma when launching new products:

  • Testing prototypes on production lines means stopping revenue-generating work
  • New material processing often requires unexpected adjustments
  • Process development on active production equipment creates costly delays
  • Production staff may lack time for proper process refinement
  • Equipment modifications need validation before full implementation

Our Tech Center solves these challenges by providing a dedicated environment for turnkey process development without production line disruption.

For paper tube and core manufacturers requiring precision winding equipment, our Paco Winders deliver exceptional quality with consistent tension control and accurate web processing.

Schedule a Tech Center consultation to discuss your product development needs

Frequently Asked Questions

Our clients commonly ask these questions about our Tech Center services.
For additional information, please contact our technical team directly.

How long does the typical process development project take?

Process development timelines vary based on product complexity and manufacturing requirements. Simple converting operations may require only 2-3 weeks for complete development, testing, and documentation. More complex processes involving multiple operations or specialized materials typically require 4-8 weeks. During our initial consultation, we evaluate your specific needs and provide a detailed timeline estimate. We can often adjust project schedules to accommodate urgent market opportunities or specific launch deadlines by allocating additional resources to critical development activities.

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