Elsner Tech Center
Elsner Tech Center
Our finished goods production facility transforms your prototypes into market-ready products. We bridge the critical gap between concept development and mass production, allowing you to refine manufacturing processes without disrupting your revenue-generating production lines.
Contact us at (717) 637-5991 to discuss your production development needs
Begin Your Process Development Project
From initial concept to production implementation, our Tech Center team provides the expertise you need to develop successful manufacturing processes.
Phone: (717) 637-5991 Email: eew@elsnereng.com
Comprehensive Process Development
Our facility offers complete manufacturing process refinement:
- Material Validation: Testing new substrates under production conditions
- Process Sequencing: Optimizing manufacturing steps for efficiency
- Quality Standard Development: Establishing inspection criteria and methods
- Cycle Time Optimization: Refining operations for maximum productivity
- Tooling Refinement: Adjusting and validating production tooling
- Operator Procedure Creation: Developing standardized work instructions
This systematic approach creates a production-ready process that transfers seamlessly to your manufacturing environment.
Request a process development proposal for your specific application
Tech Center Capabilities
Our facility houses production-equivalent equipment across multiple technologies:
- Converting Equipment: Slitting, rewinding, folding, and perforating
- Material Handling Systems: Feeding, transfer, and accumulation
- Assembly Operations: Multiple joining and fastening methods
- Packaging Systems: Primary and secondary packaging options
- Quality Verification: Inspection and testing equipment
- Control Systems: Production-identical control platforms
By using actual production equipment rather than laboratory simulations, we develop processes that directly translate to manufacturing environments.
The Tech Center Advantage
Using our facility for process development delivers significant benefits:
- Risk Reduction: Identify and solve challenges before full production commitment
- Revenue Protection: Keep your production lines running on established products
- Cost Control: Avoid expensive production line modifications that may need revision
- Time Savings: Parallel process development accelerates time-to-market
- Knowledge Transfer: Complete documentation of optimized processes
- Resource Efficiency: Our technical staff handles development work
These advantages make the Tech Center a valuable resource for both new product launches and existing product improvements.
Our Process Development Methodology
We follow a structured approach to process development:
- Initial Assessment: Evaluating product requirements and manufacturing challenges
- Process Design: Creating preliminary manufacturing methodology
- Test Production: Small-scale manufacturing trials
- Process Refinement: Optimizing based on test results
- Documentation: Developing comprehensive production specifications
- Knowledge Transfer: Training and implementation support
This systematic methodology creates robust manufacturing processes ready for full-scale implementation.
From Tech Center to Production Floor
We facilitate smooth transition from development to implementation:
- Detailed Process Documentation: Complete specifications for replication
- Equipment Configuration Data: Exact settings for production machinery
- Operator Training Materials: Visual work instructions and training aids
- Quality Standards: Inspection methods and acceptance criteria
- Troubleshooting Guides: Solutions for common process variations
- On-site Support: Technical assistance during implementation
This comprehensive transfer package minimizes startup challenges when implementing new processes.
Elsner University
At Elsner University, we transform manufacturing knowledge into practical expertise. Our comprehensive training programs equip your team with skills needed to maximize productivity and quality.
Our hands-on approach combines classroom instruction with practical application on actual production equipment. This real-world training prepares operators, technicians, and engineers to handle daily operations and troubleshooting challenges.
Training programs include:
- Equipment operation fundamentals
- Maintenance best practices
- Process optimization techniques
- Quality control procedures
- Setup and changeover efficiency
Our finished goods production facility transforms your prototypes into market-ready products. The Elsner University Tech Center bridges the critical gap between concept development and mass production, allowing you to refine manufacturing processes without disrupting your revenue-generating production lines.
Invest in your team's capabilities through customized training programs that address your specific manufacturing challenges.
Contact us to develop a training program for your production team
Industries Served
Our Tech Center supports process development across many sectors:
- Medical Products: Nonwoven device assembly and packaging
- Consumer Goods: Personal care and household products
- Industrial Products: Technical components and specialty materials
- Food Packaging: Non-food-contact packaging systems
- Specialty Papers: Converted paper products and applications
- Filtration: Air and liquid filtration media processing
Each industry benefits from our specialized knowledge of material handling and converting operations.
The Prototype-to-Production Challenge
Most manufacturers face a common dilemma when launching new products:
- Testing prototypes on production lines means stopping revenue-generating work
- New material processing often requires unexpected adjustments
- Process development on active production equipment creates costly delays
- Production staff may lack time for proper process refinement
- Equipment modifications need validation before full implementation
Our Tech Center solves these challenges by providing a dedicated environment for turnkey process development without production line disruption.
Schedule a Tech Center consultation to discuss your product development needs
Request a Tech Center Consultation
Take the next step toward manufacturing success. Contact us today to discuss how our Tech Center can help bring your products to market with optimized production processes.
Frequently Asked Questions
Our clients commonly ask these questions about our Tech Center services.
For additional information, please contact our technical team directly.
Process development timelines vary based on product complexity and manufacturing requirements. Simple converting operations may require only 2-3 weeks for complete development, testing, and documentation. More complex processes involving multiple operations or specialized materials typically require 4-8 weeks. During our initial consultation, we evaluate your specific needs and provide a detailed timeline estimate. We can often adjust project schedules to accommodate urgent market opportunities or specific launch deadlines by allocating additional resources to critical development activities.
To start an effective process development project, we need your product specifications, samples of materials to be processed, target production rates, and any existing process information you may have. Product samples or prototypes are particularly valuable, even if they're handmade or from limited production runs. We also benefit from understanding your existing manufacturing environment, equipment specifications, and operator skill levels. This information helps us develop processes that will transfer successfully to your production setting. Our team can work with preliminary information and refine requirements as the project progresses.
Yes, we routinely work with proprietary and confidential products under strict non-disclosure agreements. Our facility can be secured for exclusive client use during sensitive projects, with access restricted to authorized personnel only. We maintain separate, secure storage for confidential materials and documentation. Digital files are maintained on protected servers with appropriate access controls. For highly sensitive projects, we can establish additional security protocols to meet your specific confidentiality requirements. Many clients in regulated industries choose our Tech Center precisely because of these robust confidentiality measures.
Process transfer begins with comprehensive documentation of all aspects of the optimized manufacturing process. We provide detailed equipment settings, material specifications, process parameters, and quality standards. Our team creates visual work instructions and training materials for production staff. When appropriate, we produce training videos demonstrating key techniques. We can arrange for your production team to observe the process in our Tech Center, providing hands-on experience. Finally, we offer on-site technical support during initial implementation at your facility, helping troubleshoot any challenges that arise during startup and ensuring successful knowledge transfer.
We design processes that can transfer to various equipment configurations, focusing on fundamental principles rather than machine-specific techniques. While identical equipment simplifies transfer, our documentation includes the critical process parameters that can be applied to different machine designs. When equipment differences exist, we identify the essential capabilities needed and can recommend modifications or settings to achieve equivalent results. In some cases, we can adjust the process development approach to more closely match your specific equipment. If needed, we can also help specify appropriate equipment for new process implementation.


