Custom Automation Machinery
Custom Automation Machinery
We design and build complete turnkey automation systems created for your specific production requirements. Our custom machinery solutions help manufacturers streamline operations, boost output, and maintain consistent product quality, all with reduced labor costs and improved workplace safety.
Contact us at (717) 637-5991 to discuss your automation goals
Start Your Automation Project
From initial concept to production implementation, our team provides the expertise you need to automate successfully.
Phone: (717) 637-5991 Email: eew@elsnereng.com
Comprehensive Automation Solutions
Our automation capabilities address manufacturing challenges across your production line:
- Full Production Lines: Complete end-to-end automated manufacturing systems
- Standalone Automation Cells: Task-specific machines that integrate with existing production
- Process Automation: Targeted solutions for manual or bottleneck operations
- Material Handling Systems: Automated transport, sorting, and packaging systems
- Quality Inspection Equipment: Integrated verification and testing stations
- Control System Integration: Unifying disparate equipment with modern controls
From automating a single critical operation to designing entire production lines, our solutions scale to match your exact needs.
The Custom Automation Process
Our structured approach creates turnkey manufacturing solutions that deliver lasting value:
- Process Assessment: Our team analyzes your current operations, identifying automation opportunities and constraints
- Concept Development: Working with your team, we create automation concepts that address identified needs
- Detailed Engineering: Complete mechanical, electrical, and control system design
- Fabrication & Assembly: In-house manufacturing of custom components and system assembly
- Testing & Validation: Rigorous performance testing against specifications
- Installation & Commissioning: On-site setup and startup support
- Training & Documentation: Comprehensive operator and maintenance training
This collaborative process integrates your production knowledge with our automation expertise, resulting in systems that truly meet your manufacturing objectives.
Request a process assessment to begin your automation project
Automation Engineering Expertise
Our automation team brings specialized expertise to your project:
- Mechanical Engineering: Robust machine design for 24/7 operation
- Electrical Engineering: Electric distribution and control systems
- Control Systems: PLC programming and HMI development
- Robotics Integration: 6-axis, SCARA, delta, and collaborative robot applications
- Vision Systems: Machine vision for inspection and guidance
- Pneumatics & Hydraulics: Fluid system design and implementation
This multi-disciplinary approach allows us to develop complete automation solutions in-house, maintaining quality control and project continuity from concept to commissioning.
Connect with our engineers to discuss technical requirements
Industries & Applications
Our custom automation systems serve diverse manufacturing sectors:
- Consumer Products: High-speed packaging and assembly
- Medical Devices: Precision assembly with verification
- Automotive: Component manufacturing and testing
- Electronics: PCB handling and component placement
- Pharmaceutical: Packaging and material handling
- Food Processing: Hygienic product handling and packaging
Each industry benefits from our application-specific knowledge and experience developing regulatory-compliant automation systems.
Control & Integration Capabilities
Modern automation requires sophisticated control systems:
- Allen-Bradley/Rockwell Automation: CompactLogix, ControlLogix platforms
- Siemens: S7 series controllers
- HMI Development: Intuitive operator interfaces with process visualization
- Data Integration: Connection to MES and ERP systems
- Remote Monitoring: Secure access for troubleshooting and support
- Vision System Integration: Cognex, Keyence, and other platforms
We create control systems that provide necessary sophistication without needless complexity, making systems both effective and maintainable.
Rigorous Testing & Validation
Every automation system undergoes comprehensive testing before deployment:
- Factory Acceptance Testing (FAT): Verification of all functions and performance metrics
- Production Simulation: Running actual production materials and parameters
- Control System Validation: Verification of all operational modes and safety functions
- Operator Training: Hands-on system familiarization during testing
- Documentation Review: Confirmation of all operating and maintenance procedures
This thorough testing process identifies and resolves issues before installation, minimizing production disruption and startup challenges.
Why Choose Our Automation Solutions
- Manufacturing Focus: Practical solutions that deliver real production benefits
- In-house Capabilities: Complete mechanical, electrical, and control system design
- Production Experience: Extensive knowledge of manufacturing environments
- Integration Expertise: Seamless connection with existing equipment
- Post-Installation Support: Ongoing service and optimization
- Scalable Solutions: From simple fixtures to complete production lines
Partner with us to develop automation systems that transform your manufacturing capabilities and position your business for growth.
Benefits of Custom Automation
Investing in purpose-built automation delivers significant advantages:
- Increased Production Capacity: Boost output with faster, more consistent operation
- Improved Quality: Eliminate human variability from critical processes
- Labor Cost Reduction: Redeploy staff to higher-value activities
- Enhanced Safety: Remove operators from hazardous tasks
- Space Optimization: Compact machine footprints maximize facility utilization
- Data Collection: Integrated production monitoring and analytics
- Competitive Advantage: Manufacturing capabilities unavailable to competitors
Our clients typically see ROI within 12-24 months for targeted automation projects, with long-term benefits extending well beyond initial investment recovery.
Request an Automation Consultation
Take the first step toward manufacturing transformation. Contact us today to discuss how our custom automation solutions can improve your production efficiency and product quality.
Frequently Asked Questions
Our clients commonly ask these questions about our custom automation services.
For additional information, please contact our engineering team directly.
We evaluate multiple factors including production volume, process consistency, labor requirements, quality concerns, and safety considerations. Our assessment examines cycle times, material handling needs, inspection requirements, and process variability. We conduct a detailed ROI analysis comparing current operation costs against expected automation benefits. Even processes with some variability can often be automated with proper sensing and adaptive control strategies. Our team provides honest recommendations about automation feasibility.
Successful automation projects require collaboration between our engineers and your production team. We typically need input from your process experts, maintenance staff, and operators at key project stages. This includes initial process documentation, concept review, design approval, and testing phases. Your team's knowledge about product specifications, material behavior, and operational constraints is invaluable. Most clients assign a project coordinator to facilitate communication, but we adapt our approach based on your available resources and preferences.
Yes, we specialize in creating automation solutions that work with your current production assets. We can design systems that interface mechanically and electronically with existing machines, adding capability without replacing functional equipment. Our control systems can communicate with older equipment using various protocols or hardwired signals. Before designing integration points, we thoroughly document existing machine capabilities, control systems, and communication options. For equipment lacking modern connectivity, we can add sensors and controls to enable integration.
Our comprehensive training and documentation package includes operator training, maintenance training, mechanical and electrical drawings, control system documentation, spare parts lists, and troubleshooting guides. Operator training covers daily operation, product changeovers, basic troubleshooting, and safety procedures. Maintenance training addresses preventive maintenance requirements, component replacement, and advanced troubleshooting. All documentation is provided in electronic and hard copy formats. We can customize training programs based on your team's technical capabilities and create specialized maintenance documentation for your particular needs.
We provide multiple levels of post-installation support to help your automation system perform optimally long-term. Immediate post-startup support includes on-site technical assistance during initial production runs. Our standard warranty covers parts and labor for mechanical, electrical, and control system components. Beyond warranty, we offer service contracts with preventive maintenance visits, priority emergency response, remote system monitoring, and performance optimization services. For clients with internal maintenance capabilities, we provide technical phone support, spare parts management, and periodic system audits. We view every automation project as a long-term partnership.